Modern Machine Shop

JUN 2018

Modern Machine Shop is focused on all aspects of metalworking technology - Providing the new product technologies; process solutions; supplier listings; business management; networking; and event information that companies need to be competitive.

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MMS JUNE 2018 30 COMPETING IDEAS mmsonline.com Manufacturing Management Visit HydroFlow.Eriez.com or call 814.835.6000 Eriez COMAT SuperFiltration Systems provide a continuous flow of ultra-clean cutting oil necessary to meet exact tolerances on surface finishing. This type of filter supports over 20,000 grinders , sharpening, lapping and honing machines around the world. • Continuous filtration of cutting oils to 3 microns with cellulose pre-coat • Maintains a stable temperature • Remote access for real time monitoring and controls • Lowest cost of ownership of all high-end superfilters Superior Superfiltration of Cutting Oils SuperFiltration Systems C o n t i n u o u s s u p e r F i l t r A t i o n o F C u t t i n g o i l s u s e d i n g r i n d i n g , H o n i n g , s H A r p e n i n g A n d l A p p i n g FB-xxx Download all the details! Lifetime Filter Elements typically do not need to be replaced! items against walls, cabinets or doors is unsafe and can cause injur y. When machines or equip- ment need to be cleaned, safety protocols must be part of the cleaning procedure and clearly understood by all involved. "Warning" and "danger" signs must be adhered to without fail. Shining provides another opportunity to check machines and equipment for unsafe conditions, such as frayed wires, holey hoses and leaky pipes and valves. • Standardizing. The process of creating rules or guidelines to support the first three points must be grounded in safe practices. If color-coding is employed, it must be consistent from area to area. If yellow-and-black tiger-striped tape is used to mark out a floor area, everyone must understand its purpose is to keep the area clear. Likewise, a floor area painted with a solid yellow block or outlined with yellow tape must have consistent meaning. (I have seen them serve both as areas to be kept clear and areas where things are to be kept.) Even guidelines as simple as labeling prac- tices need to be clear, as misplaced items could have a safety impact down the road. For instance, does the label on the shelf refer to the items above or below it? Standards for disposing of sharps, storage of flammables and identification of motor- ized-vehicle/pedestrian-only areas all have safety at their foundation. • Sustaining. Checking whether the agreed- upon standards are being followed must also focus on safety. Any work-area audit must address not only whether things are in the right place and in the right quantity, but also whether unsafe practices are occurring. Trip hazards, spills, motorized-vehicle operating violations, misapplication of personal protective equipment (PPE), disabled machine safety features and other problems must be identified and corrected as discovered. A strict no-tolerance policy must be enforced for any safety issues found during the audit. Anything less only condones unsafe work practices; inaction actually encourages them. Some prefer a separate safety component, or sixth "S" of workplace organization. I see greater benefit to a 5S program that incorporates safety in each and every step. AUTHOR | Wayne S. Chaneski Executive Director, Center for Manufacturing Systems New Jersey Institute of Technology

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